Aluminum Alfissimo Corsa Radiator- Giulia/Stelvio (ALL)

Yes. All our Radiators are hand made by experienced welders. This is why ours perform and last for decades. 

100% 6061-T6 aluminum billet aluminum Fittings

100% aluminum

No epoxy

100% Tig Welded

Pressure tested

2.0L and 2.9L versions

Six Sigma Quality techniques pioneered in the aerospace industry are used to further prevent defects. Each process is analyzed scientifically for possible failures and they are prevented rather than being reworked. Major processes are mapped for consistent results and failure prevention analysis. CAD design and CNC sheet metal cutting is used that can hold .005" tolerance with complete repeatability, so each radiator is exactly like the previous one and fit is perfect every time. Human processes are mapped, standardized and monitored for consistency, so personal variation is controlled and training is consistent.

Metal grain is aligned during flat pattern CAD layout to insure maximum strength at bends. Machine feeds and speeds are analyzed for their effect on fit and finish, and fittings are checked on go-no go gauges. All machine processes are tightly controlled for consistency. Kanban inventory processes insure detail parts are always available while minimizing inventory costs. Furnace brazed cores insure peak performance for years and eliminates the need for epoxy. And aggressive fin counts for all application assure maximum cooling. Aggressive fin counts are more expensive, and are therefore not used widely in the industry, but ours are! Each weld is show car quality, with consistent bead width, dab spacing and penetration. New welders are not permitted to weld production units until their weld quality meets builders high standards. Sheet metal details are coated until the weld phase to prevent scratches, and the production work surfaces are designed to prevent dents and dings, so each unit is free of any mars in the base metal finish. Pressure testing at 32 psi insures each unit is leak free and structurally sound. The end result of all this effort and process control is a trouble-free radiator with the highest level of performance that many call "art."

The price reflects my endless pursuit for the best performance products for our cars. This is why many of our radiators are still in Alfa's 20+ years later. I will not apologize for the cost. You get what you pay for here at Alfissimo. We have never seen a radiator come back for failures or issues.